Process 16 Parallel Twin-Screw Extruders
Process 16 Parallel Twin-Screw Extruders
Process 16 Parallel Twin-Screw Extruders
Thermo Scientific™

Process 16 Parallel Twin-Screw Extruders

For fast and reliable material development in polymer, food and personal/healthcare industries the Thermo Scientific™ Process 16 Twin-Screw Extruder is a highly modular system with a wide range of options and accessories to exactly meet your processing requirements.
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Catalog NumberDescription
567-7700Parallel Twin-Screw Extruder
567-7710Hygienic Parallel Twin-Screw Extruder
Catalog number 567-7700
Price (EUR)
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Description:
Parallel Twin-Screw Extruder
The Thermo Scientific™ Process 16 Twin-Screw Extruder is specifically designed to ensure easy handling and workflow efficiency to meet the needs in R&D, process development, and small batch production. Easy cleaning and access are enabled by the housing and split barrel design with a removable top cover ensuring customer-specific application flexibility. Ideal for a variety of compounding workflows with accessories such as filament spooler, sheet take-off systems, and pelletizers. A hygienic version for food and healthcare applications is also available.

The Process 16 Parallel Twin-Screw Extruder was created with a user-friendly touch-screen operation that features an integrated feeder control and easily removable product contact parts. The compact design minimizes the usage of lab space and ensures easy cleaning.

The Process 16 Parallel Twin-Screw Extruder features:

  • Throughput range 0.4 kg/h to 20 kg/h (material dependent)
  • Segmented screw design and removable top half barrel
  • A screw length adjustment kit enables small quantity compounding
  • A fully ported barrel allows maximum flexibility for feeding and degassing
  • Contact parts selectable from three steel grades
  • An easy-to-operate touch screen with integrated feeder control
  • Broad accessory portfolio, e.g.. dies, feeders, water bath, conveyor belt, strand or die face pelletizers, haul off, and spooler
  • The granulation kit enables customers to switch between melt extrusion and wet/melt granulation
  • Geometrically scalable screw and barrel design across portfolio

Recommended for materials such as:

  • Polymers, Biopolymers
  • Additives
  • Adhesives
  • Food, e.g. high moisture meat analogues (HMMA); texturized vegetable proteins (TVP)
  • Cosmetics

Applications:

  • Compounding
  • Masterbatches
  • Nanocomposites
  • Filter test
  • Blown film
  • Sheets
Specifications
Amperage25 A
Barrel Bore Diameter16 mm
Barrel Zones8 zones. 7 x 5 L/D electrical heated (optional water cooled)
DescriptionParallel Twin-Screw Extruder
Height (Metric)1120 mm
Length (Metric)1230 mm
Max. Temperature350°C (450°C as option)
Screw TypeFully segmented, co-rotating
Typical Output0.4 to 20 kg/hr. (material dependent)
Width (Metric)690 mm
Barrel Length L/D40 L/D
Speed Range10 to 1000 rpm
Voltage3 x 400 V
Unit SizeEach

Frequently asked questions (FAQs)

Why is free volume important in a laboratory twin-screw extruder?

An extruder needs free volume to be able to take in material for processing. A high-free-volume screw design is designed to maximize material intake, allowing researchers to process challenging materials such as fibers, flakes, recycled plastics, and lightweight fillers that may be difficult to feed in high-torque laboratory extruders

What is the best way to feed wood fibers and other lightweight fillers into a twin-screw extruder?

Successfully incorporating low-density fillers requires consistent feeding without material bridging or flooding. A side feeder allows these materials to be introduced downstream of the main feed, can help improve feeding stability and reduce premature compression. The Thermo Scientific Process 16 Twin-Screw Extruder offers four interchangeable side-feeding positions and supports up to two simultaneous side feeders, giving researchers the flexibility to optimize filler addition for different formulations while maintaining easy access to the extruder during operation.

How does the Thermo Scientific Process 16 Twin-Screw Extruder help simplify cleaning and product changeovers?

The split barrel design with a removable top section provides easy access to product-contact areas for inspection and cleaning. Easily removable product-contact parts also help support efficient product changeovers during development work.

What accessories are available for the Thermo Scientific Process 16 Twin-Screw Extruder?

The Thermo Scientific Process 16 platform supports numerous accessories, including feeders, dies, water baths, conveyor systems, haul-off units, strand and die-face pelletizers, filament spoolers, and granulation kits. These accessories help configure the system for different processing applications.

How does the fully ported barrel support different processing workflows?

The fully ported barrel provides multiple feed and vent locations, enabling flexible placement of feeders and degassing ports for a wide range of processing workflows. It supports up to five feeders (three top feeders and two side feeders) to accommodate solids such as powders, pellets, and fibers, as well as liquids. This flexible feeder configuration helps optimize material introduction for different formulations and process requirements.