Xpert™ Sideshoot X선 검사 시스템
Xpert™ Sideshoot X선 검사 시스템
Xpert™ Sideshoot X선 검사 시스템
Xpert™ Sideshoot X선 검사 시스템
Xpert™ Sideshoot X선 검사 시스템
Thermo Scientific™

Xpert™ Sideshoot X선 검사 시스템

Avoid embarrassing, expensive product recalls and avoid problems before they are found by consumers with a high speed, single beam x-ray inspection for tall, upright packages.
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카탈로그 번호제품 유형
XPERTS400Xpert Sideshoot X-Ray Inspection System
카탈로그 번호 XPERTS400
제품 가격(KRW)
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제품 유형:
Xpert Sideshoot X-Ray Inspection System

Thermo Scientific™ Xpert™ Sideshoot X선 검사 시스템은 캔과 병의 어디에서나 이물질을 감지하는 도전에 대처합니다. 이 고속, 고성능 수평 X선 빔(뒤에서 앞으로) 시스템은 긴, 세로 패키지를 위한 단일 빔 X선 검사를 제공하며 캔과 병의 모든 영역에서 물체를 감지하기 위해 특별히 맞춤화된 소프트웨어가 포함되어 있습니다. 이 시스템은 비용과 바닥 공간을 줄이기 위해 기존 컨베이어를 사용하도록 설계되었습니다. 이 시스템은 HACCP 요구 사항을 충족하며 IP69K 세척 규격을 충족하기 위해 업그레이드할 수 있습니다.

Xpert Sideshoot X-선 검사 시스템 

  • 금속 캔, 플라스틱 병 X-선, 판지, 스탠드업 파우치와 같은 긴 프로필의 포장물 검사를 위해 설계되었습니다.
  • 대형 수평 빔은 수직으로 배치된 용기를 스캔할 때 향상된 감도와 더 정확한 결과를 제공합니다.
  • 특별한 소프트웨어 알고리즘은 패키지 가장자리, 하단 중앙 및 상단과 같은 문제 영역에서 오염물질을 탐지합니다. 
  • 제품 검증 검사를 수행하여 충전 수준을 추정하거나 패키지가 찌그러지거나 뚜껑이 없는지 여부를 판별합니다.  
  • 분당 최대 500개의 패키지를 처리할 수 있는 고속 캔, 병, 팩 및 파우치 라인에 적합하도록 설계되었습니다. 
  • 설치 및 사용이 쉬움 — 소형 길이로 제작되어 제한된 생산 공간에 맞게 설치할 수 있으며, 높이는 기존 컨베이어에 맞게 쉽게 조절할 수 있습니다. 
  • 직선 또는 커튼이 없는 시케인 라인 구성으로 제공됩니다.
  • 턴키 구성을 위한 선택적 컨베이어가 제공됩니다.

사양
벨트 속도5m/min to 80m/min (16ft/min to 263ft/min), built-in VFD optional to control conveyor speed
압축 공기80 psi to 100 psi (5.5 bar to 6.9 bar)
이용가능 컨베이어 높이900 mm +/- 100 mm (35.4 in. +/- 3.9 in.), customer supplied or optionally supplied by Thermo Fisher
검출 영역Bottom, sides, body and top
검출기 분해능0.8 mm standard, 0.4 mm optional
디지털 입력6 available (two reserved for photoeyes, one for encoder)
디지털 출력4 available (one reserved for a rejection device)
전기 요구사항190 to 240 VAC, 50/60 Hz, 20-amp service
수출/안전 적합성CE, UL508A standard in North America
휴먼 머신 인터페이스15-inch diagonal touchscreen with protective cover
검사 알고리즘 이용 가능Gross underfill, general cap/bent can detection and other customizations
인터페이스 언어English, Spanish, Italian, French, German, Chinese; Others available on request
기계 냉각Built-in 3750 BTU (1100W) cabinet air conditioner
최소 제품 간격10mm (0.4 in) required for x-ray acquisition and accurate rejection
네트워크 포트Ethernet
작동 온도5°C to 38°C (41°F to 100°F)
제품 유형Xpert Sideshoot X-Ray Inspection System
Product Weight880 kg (18700 lbs)
방사선 안전 적합성FDA CFR 21 part 1020.40, UK IRR 1999, RED act (contact factory for other regional certifications)
상대 습도20% to 90% non-condensing
안전 기능X-ray power key, emergency stops, radiation curtains, LED X-ray imminent/on lights, all doors equipped with magnetic interlocks
시스템/컨베이어 길이 이용 가능1.8 m (5.9 ft) straight configuration with curtains, 3.1 m (10.2 ft) chicane configuration no curtains (not including optional conveyor).
USB 포트2.0 watertight port on outside of machine
X-선 커튼Not Required in Chicane Configuration
X선 커튼 재질Proprietary No-lead Material
X-선 전원80 kV, 6 mA (480 W)
Detection Algorithms AvailableBinary Thresholds (several types) and 1D/2D Contrast
검출기 스캔 속도Up to 2800 Lines/sec.
IP 등급IP65, optional upgrade to IP69K
Unit SizeEach

자주 묻는 질문(FAQ)

Is X-ray inspection of pet foods safe?

X-ray inspection of packaged and bulk food products is proven to be extremely safe. There is no documented evidence of adverse health effects of X-rays on equipment operators, the food products that travel through the equipment, and ultimately, the pet consuming those products.

What is the best inspection technology for wet pet food?

Since wet or moist pet foods have a high product effect, X-ray inspection is the best technology to detect contaminants such as metal, glass, stone, and other dense foreign objects.

What is the best inspection technology for dry/kibble pet food?

Metal detection works very well with dry/kibble pet food and treats that do not have a product effect that wet or moist pet foods do. Metal detection equipment provides reliable, cost-effective protection from even the smallest metal contaminants found in pet food production anywhere in a process. If the packaging material contains metal, X-ray inspection would be the right choice. In addition, if there are other contaminant concerns such as stone, high density plastic or glass, X-ray inspection systems will detect these contaminants as well.

Where are the best places on the pet food production line to utilize inspection equipment?

There are several points in the pet food production process that benefit from food safety inspection (metal detectors, X-ray inspection) and checkweighing technology. Here are some examples:

- Incoming ingredients. Large pet food producers may require that their vendors meet specific HACCP objectives and provide proof of inspection. Even with those methodologies in place, some will also inspect incoming ingredients. Typical incoming inspection consists of drop through and bulk flow metal detectors.

- After mixing/rendering. Processing equipment such as an industrial blender or mixer will age over time and potentially introduce small particles or shavings of metal into the product being processed. It is important to position inspection equipment after this process equipment to catch any contaminants as early in production as possible, so it doesn't affect final product quality as well as damage equipment further downstream. The inspection equipment type will depend on the product type and whether its formulation creates a “product effect”. Wet or moist pet food products are more suited toward X-ray equipment, while metal detectors perform well with dry or kibble type pet food products.

- After filling/packing. The recommended inspection equipment type is dependent on the packaging material or combination of materials that have been selected for this product. Metal components such as aluminum foil trays, metal cans, aluminum foil bags or metalized firm structures are much more suited to X-ray inspection. Flexible materials without a metal component, paperboard folding cartons, bags or pouches work very well with either metal detectors or X-ray inspection systems. At this stage, checkweighers are frequently used in combination with a metal detector or X-ray inspection system to ensure product weight matches information printed on the product label.

- After case packing. After case packing is another good inspection point as this is the last stop before the finished products leave the facility. The recommended inspection equipment type is dependent on the packaging material of the individual product. This is typically done via X-ray inspection. In addition to contaminant detection, the X-ray system's ability to detect missing pieces will help ensure that the specified count has been loaded into the case. In certain situations, especially when X-ray inspection is not included at the end of the line, checkweighers are placed here to ensure that the proper number of packages are contained inside the case.

What is "product effect" in pet food manufacturing?

“Product effect” occurs when a product has a conductive property which affects the magnetic field generated by the food metal detector. This is typically found in high salt, high moisture product environments. For example, wet cat food will show significantly more product effect due to its high moisture and salt content. This negatively impacts the metal detector's ability to distinguish between actual non-ferrous metal contaminants and the false signal given by the combination of typical product attributes. In these situations, industrial X-ray inspection equipment will produce significantly better results since product effect is not a factor.