Characterization of metals and alloys

Thermo Fisher Scientific offers electron microscopy solutions that significantly enhance the speed and depth of metal analysis. Our automation tools enable a comprehensive examination of the elemental and structural composition of hundreds, if not thousands, of precipitates within hours, compared to the few dozen attainable through manual analysis in a day. This approach provides both statistical insights into bulk properties and high-detail views of individual precipitates, delivering a multi-scale understanding of the metal.

 

Advanced metals characterization is essential for accelerating innovation, improving process efficiency, and ensuring material performance across the entire metal supply chain. From raw material verification and alloy development to manufacturing optimization, quality control, and recycling, researchers and manufacturers need deeper insight into composition, microstructure, inclusions, defects, and failure mechanisms to remain competitive in a rapidly evolving industry.

ChemiPhase analysis converts EDS data into answers about a sample. This steel inclusion is composed of TiN (green, 47.6%), CaS (orange, 39.6%) and calcium aluminate (pink, 12.8%).

Metals characterization workflows for research and manufacturing

Thermo Fisher Scientific provides integrated characterization workflows that help metals researchers and manufacturers transform complex materials data into actionable insight. Combining advanced electron microscopy, spectroscopy, diffraction, and automated analysis technologies, our solutions enable high-resolution investigation of metals and alloys across multiple length scales — from bulk composition down to nanoscale features.

 

Whether developing lightweight alloys for aerospace, optimizing steel production processes, analyzing additive manufacturing defects, or qualifying recycled materials for circular manufacturing initiatives, Thermo Fisher technologies support faster decision-making and more confident materials development.

 

Our comprehensive portfolio enables:

  • Microstructure and phase characterization 

  • Inclusion and contamination analysis 

  • Surface and compositional analysis 

  • Failure analysis and defect investigation 

  • Correlative and multimodal workflows 

  • Automated and high-throughput materials analysis 

By connecting advanced characterization techniques into streamlined workflows, Thermo Fisher helps researchers and industrial manufacturers accelerate metals innovation while improving quality, sustainability, and production efficiency across the supply chain.

eBook: Advanced Characterization Across the Metal Supply Chain

Discover how advanced characterization technologies help optimize metals innovation across the entire supply chain — from raw materials and alloy development to manufacturing, quality control, and recycling. 


Sourcing & Refining Raw Materials

Characterize ores, concentrates, recycled feedstocks, and secondary materials with advanced analytical workflows that help identify impurities, inclusions, contamination, and compositional variability before production begins.

Melting, Casting & Refining

Optimize metals processing workflows through detailed analysis of phase transformations, segregation, porosity, inclusions, and microstructural evolution during melting, casting, and refining operations.

Forming, Shaping & Fabrication

Investigate how rolling, machining, welding, joining, and additive manufacturing processes influence grain structure, residual stress, defects, and overall material performance.

Surface Treatments, Coatings & Finishing

Analyze coatings, interfaces, thin films, oxidation layers, and surface treatments to improve corrosion resistance, adhesion, durability, and long-term product reliability.

Quality Control & Inspection

Accelerate defect detection and production validation with automated characterization workflows designed to identify inclusions, cracks, pores, contamination, and structural inconsistencies.

In-Service Performance

Understand material behavior under real operating conditions through advanced failure analysis and investigation of fatigue, corrosion, fracture, wear, and microstructural degradation mechanisms.


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