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Refineries and chemical plants need fast response times and wide measurement ranges for detecting total sulfur in flare gas, liquid, and vapor streams because accurate and timely sulfur analysis is critical for environmental compliance, process efficiency, and safety.
Rapid sulfur detection allows operators to respond immediately to process upsets or emission spikes, helping to prevent regulatory violations and costly downtime. Measuring in the parts-per-billion and percent ranges helps ensure reliable data from both low-level and high-concentration sulfur streams. This comprehensive monitoring helps refineries optimize product blending, minimize sulfur dioxide (SO₂) emissions, and maintain compliance with stringent air quality and environmental regulations such as the EPA’s Refinery Sector Rule.
Thermo Scientific SOLA sulfur analyzers deliver reliable, high-performance sulfur measurement solutions, helping to ensure compliance with ASTM and ISO standards, optimize refinery and production operations, and support sustainability goals through consistent sulfur monitoring and emission control.
Determine the total sulfur concentration in liquid or gas phase samples to help ensure process optimization, maximize profitability, and maintain regulatory compliance with the Thermo Scientific SOLA iQ Online Sulfur Analyzer. The SOLA iQ Analyzer replaces expensive and time-consuming laboratory sampling for measurement of total sulfur concentration in refinery products including gasoline, diesel, kerosene, and jet fuel as well as many process gas samples such as natural gas, NGL and SynGas. The Thermo Scientific SOLA IQ Flare Analyzer reports total sulfur at the flare stack in the parts-per-million range and all the way to 100% sulfur.
Measure total sulfur in liquid hydrocarbon fuel process streams with the Thermo Scientific SOLA II Sulfur Online Analyzer. Reliably measure low ppm levels to help customers meet the tightening, Tier 3 regulatory requirements that limit sulfur levels in fuels. The SOLA II Analyzer uses the low-maintenance pulsed ultraviolet fluorescence (PUVF) detector with the proven Pyrolysis system for measuring total sulfur content in gasoline, diesel, kerosene, and jet fuel.
Thermo Scientific AutoCONFIG Software is the robust interface of the SOLA iQ Analyzer. Designed to empower the user, the interface is simple to configure eliminating the need for in depth programming.
The exceptional stability and precision of the SOLA iQ Analyzer enables refiners to make timely process adjustments to enhance the economic efficiency of desulfurization and fuel blending operations.
The highly accurate Thermo Scientific SOLA iQ Flare Analyzer features a dynamic measuring range from 10 ppm to 100% S by volume with fast high-to-low response time, enabling reliable flare stack sulfur emission reporting. The Thermo Scientific SOLA iQ Condensible Vapors Analyzer measures 5 ppm to 1% sulfur while the trace-level SOLA iQ Analyzer will detect sulfur in the ppb region.
The SOLA iQ Analyzer enables multiple streams of different sulfur concentrations (i.e., batch processing, inlet/outlet of reactors, etc.) to be measured by a single analyzer.
The front panel touchscreen Graphical User Interface operating system is Linux. The system controller Auto Pilot PRO (APP) main board is running on Thermo Fisher Scientific’s proprietary OS “TaskSwitcher”. The PC based configuration and data review software, AutoCONFIG, is a Windows based system.
There are a total of 5x analogue inputs configured as 4-20mA or 0-5V.
3 are configured as density inputs, while 1 can be configured as density or flow. In case all 5 are required, then the 5th can be configured for flow.
4x analogue outputs 4-20 mA are configured for total sulfur concentration output. Note that for dual range or multi-stream applications, the configuration of each output may vary. Consult our applications team for a more detailed explanation.
8x relay outputs rated at 10A 250VAC/30VDC and 8x solid state relay outputs rated at 1A 60VDC are configured to indicate alarm conditions and stream selection status.
12x digital inputs, of which 8 are configured for stream selection, range control, remote calibration and analysis suspension.
For a complete description of the IO please refer to our applications team.
We have both, for Ethernet and RS485 communication, respectively. MODBUS is the primary protocol for all APP ports of which we offer MODBUS TCP and Encapsulated MODBUS on the APP Ethernet port.
We provide the copper Ethernet through RJ-45. To use optical fiber for long distance communications, it is recommended to use a “copper to fiber converter.” These converters are easily sourced but not within the scope of Thermo Fisher Scientific.
Not presently, we are continuing to conduct voice of the customer interviews to determine whether this feature would be utilized by our customers in the process industry.
It is possible to access the SOLA iQ Analyzer across a network either locally or remotely. This is subject to the usual security requirements that any user will need to satisfy to access a network.
Although the APP Main board and the System Controller Board (SCB) have USB ports, the system software does not support the USB port for the communication of Modbus; an external RS485/USB converter can be used for this purpose. RS485 communication ports can be disabled.
There is a single USB port inside the cabinet (installed on the SCB) for the purpose of storing/downloading of data.
Instrument air, for cabinet purge and solenoid activation minimum 3.8 bar(g), maximum 6.9 bar(g) pressure, 180-210 l/min (application dependent). Oil free and -40oC dew point.
Zero Grade Air, maximum 5.5 barg 300 ml/min. For some applications, such a diesel fuels, Zero Grade Nitrogen is used in addition to Zero Grade Air. For the SOLA Trace Analyzer, we recommend Heliox (21% oxygen balance helium) for combustion air. Consult the factory for application specific advice.
100 VAC - 240 VAC, 50/60 Hz, 18 amp circuit recommended; 18 amps maximum during warm-up cycle; 7-8 amps once achieving operational temperatures.
Note: for all approvals a T4 class is available for vapor applications only.
Zone 1 and Div 1 configurations |
H 1420 mm (56"), W 610 mm (24"), D 459 mm (18") including top mounted purge control unit. Consult factory for mounting details. |
Zone 2 and Div 2 configurations |
H 1130 mm (45"), W 610mm (24"), D 459 mm (18") purge control unit not fitted. Consult factory for mounting details. |
Product Weight |
Approximately 250 lb (113 kg), typical; with options the estimated weight is 350 lb (159 kg). |
While the response of the touchscreen may be slightly impaired by using gloves, it does still work.
The SOLA iQ Analyzer has the same divert sample valve function driven by alarm conditions as the SOLA II Analyzer. A unique feature of the SOLA II Analyzer and SOLA iQ Analyzer is the function whereby the lamp voltage rate of change is monitored continuously. In the event of a sudden increase in lamp voltage demand (which may indicate full or partial loss of combustion), the sample divert valve is operated to prevent contamination of the optical cell.
Yes, we have taken care to place the utility and sample connections in similar positions to those of the SOLA II Analyzer. Also, the mounting tabs for the SOLA iQ Analyzer are in the same positions as they are on the SOLA II Analyzer.
The SOLA iQ Analyzer has the facility to store up to 30,000 data points which can be retrieved via Thermo Scientific AutoCONFIG Software; these can be configured as a selection of analytical and analyzer hardware performance data points. Data points can also be retrieved from the SCB board via a USB, but this requires opening the door to the electronics enclosure to gain access. We also have storage for 30Gb of data incorporated into the System Controller Board, accessible by the front panel GUI or remotely using VNC viewer.
The SOLA iQ Analyzer performance is equivalent to SOLA II Analyzer.
No, it is similar.
No, it has the same injection valve as the SOLA II Analyzer. We tested other types of valves which are claimed to have lower maintenance requirements, but the analytical performance and reliability was not acceptable.
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For Research Use Only. Not for use in diagnostic procedures.