Advanced techniques that deliver cost savings, process optimization, and safer worker environments

Integrating advanced mining technologies is crucial for achieving significant cost savings and efficiency improvements in mining operations. These innovations, such as automated mining equipment, real-time monitoring systems, and advanced data analytics, enhance precision and reduce operational downtime. They also improve worker safety by minimizing exposure to hazardous conditions. Additionally, these advanced techniques contribute to environmental protection by reducing waste and enhancing resource management. Implementing these advancements is essential for modernizing and sustaining mining operations, ultimately reducing costs and increasing productivity.

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Cross belt and slurry analysis with PGNAA/PFTNA

Cross belt analysis using PGNAA (Prompt Gamma Neutron Activation Analysis) technology utilizing either Cf-252 or neutron generator (Pulsed Fast Thermal Neutron; PFTNA) offers precise, real-time insights into the elemental composition of bulk materials. Cross belt analyzers help improve material quality and reduce processing costs by providing accurate, continuous data. These advanced analytical techniques are essential for optimizing the efficiency and consistency of mining operations, leading to better resource utilization and reduced operational costs.

CB (Cross Belt) Omni Agile Online Elemental Analyzer

The Thermo Scientific CB Omni Agile Online Elemental Analyzer provides high frequency online elemental analysis of an entire raw material process stream to deliver consistent material quality, improve process efficiency, and minimize production costs in a variety of different process and mining operations: limestone, copper, iron ore, nickel, phosphate, cement production, lime production, sintering, and more.

GS (Gamma Slurry) Omni Analyzer

The Thermo Scientific GS Omni analyzer provides accurate, real-time elemental analysis of multiple slurry streams for both light and heavy elements. Using the Prompt Gamma Neutron Activation Analysis (PGNAA) technique, the GS Omni has a distinct advantage over analyzers using X-ray fluorescence by being able to measure elements lower than calcium on the periodic table. This elemental analyzer helps enable improvements in product quality, recovery and lower production costs. Highly effective in the following applications: iron ore, phosphate, copper, and more.

CQM FLEX Analyzer

The Thermo Scientific CQM FLEX Analyzer helps minimize variations in coal quality, ensure contract compliance, and improve efficiency. It incorporates PGNAA to enable measurement and reporting levels of sulfur, moisture, total ash, calorific value, ash elemental concentration, and other critical parameters required by both coal consumers and producers to maximize the use of coal resources and reduce pollutants.

ECA-3 Elemental Crossbelt Analyzer

The Thermo Scientific ECA-3 Elemental Crossbelt Analyzer uses Prompt Gamma Neutron Activation Analysis (PGNAA) technology to help facilitate coal sorting, blending and out-of seam dilution control. The ECA-3 is designed to mount around an existing conveyor belt and analyze the composition of the total burden of coal on the belt in real-time.


Process sampling and analysis

Process sampling and analysis are vital in the minerals industry for efficient and accurate monitoring. One highly effective technique for this purpose is the use of X-ray fluorescence (XRF) technology, which enables the rapid identification and quantification of elements in various mineral samples, including slurry, with minimal sample preparation. XRF technology can simultaneously analyze groups of elements, offering comprehensive data essential for optimizing processes in the minerals industry.

AnStat-430 Online Sampling and Elemental Analysis Station

Achieve exceptional availability, sampling precision and accuracy without radioisotopes using the Thermo Scientific™ AnStat-430 Online Sampling and Elemental Analysis Station.  The AnStat-430 is a high availability, low head loss solution for high-quality measurement of critical slurry streams in mineral processing plants without the use of radioisotopes. Featuring the MEP-400 Multi-Element Probe for analysis and a representative sampler sized with single or multiple stages to suit your full flow rates, it eliminates the need for pumps and delivers continuous, accurate real-time assays. The AnStat-430 enables accurate control of flotation circuits with high reliability and low maintenance.

MSA-430 Multi-Stream Slurry XRF Analyzer

The Thermo Scientific™ MSA-430 Multi-Stream Slurry XRF Analyzer provides reliable real-time elemental analysis for up to 12 slurry streams, delivering information for monitoring and control of mineral beneficiation circuits. Utilizing an air-cooled, low power X-ray tube for high reliability and low-cost operation, the MSA-430 is safer without radioisotopes. By keeping each stream in a separate analysis zone the MSA-430 eliminates cross-contamination without any need for a multiplexer or demultiplexer, minimizing head loss and plant elevation requirements.

MEP-400 Upgrade Package for AnStat and MSA

Bring the latest technology and performance to your existing analyzers with our next generation Thermo Scientific™ MEP-400 Multi-Element Probe.  The MEP-400 probe improves XRF elemental slurry analysis without the need for radioisotopes. This upgrade package is designed for Online Slurry Elemental XRF Analyzers, including AnStat Sampling and Analysis Stations and the MSA Multi-Stream Analyzer.

Elescan XRF-100 Online Multi-stream Elemental Slurry Analyzer

The Elescan XRF-100 analyzer provides rapid and accurate elemental analysis, enabling mining professionals to make informed decisions about ore composition and quality. With its robust construction and user-friendly interface, the XRF-100 ensures reliable performance in challenging field conditions, facilitating on-site analysis and reducing the need for time-consuming laboratory tests. Whether you are assessing mineral content or monitoring extraction processes, the Elescan XRF-100 delivers precise, actionable data that enhances efficiency and productivity in mining operations.

SamStat-30 Representative Slurry Sampling Stations

The Thermo Scientific SamStat-30 sampling station provides periodic composite samples of a full slurry stream for metallurgical accounting. It uses a series of tanks featuring fixed and cross cutters and a variable speed mixer to produce a representative sample. A variety of models and options are available to fulfill your sampling requirements, including continuous sampling for an online analyzer, sampling for particle size analysis, outlet distribution, and screening of oversized particles. These systems enable improvements in accountability, process efficiency and profitability.

 

Particle Size Analyzer PSM-500

The Thermo Scientific Particle Size Analyzer PSM-500 provides accurate feedback for the optimization of grinding circuit performance helping customers not only to enhance mineral recovery and quality but also to optimize their energy efficiency during the process. This unit is a rugged on-line particle size analyzer which pulls its own continuous sample using a vacuum eductor. To assist with the ultrasonic measurement, the sample is de-aerated in the sample conditioner before it passes between diametrically opposed ultrasonic sensors and is returned to the process.

 

DDG3 Digital Density Gauge

The Thermo Scientific DDG3 Digital Density Gauge is a non-intrusive, non-contact device designed for precise density or percent solids measurement in liquids and slurries flowing through pipes. Featuring a variety of communication protocols, it is ideal for applications involving highly toxic, highly corrosive materials, or processes operating at elevated temperatures. The DDG3 is easy to install and is widely used across the mineral processing, petrochemical, and coal industries to enhance process control and optimize productivity.

Gravity Feed Sampler

The Thermo Scientific Gravity Feed Sampler is a simple, cost-effective alternative to produce a sample for a multi-stream analyzer. The gravity sampler is available in a range of sizes to suit your process flow and uses a cutter and nozzle to manage the sample flow rate. It has an inspection point that allows for easy maintenance and inspection. 

Thermo Scientific Pressure Pipe Sampler

The Thermo Scientific Pressure Pipe Sampler ensures representative sampling under high-pressure conditions, enabling mining professionals to obtain reliable data on mineral content and process efficiency. By delivering precise and consistent samples, the Pressure Pipe Sampler helps optimize extraction processes, improve resource management, and enhance overall productivity in mining operations.


Material characterization with X-ray diffraction

X-ray Diffraction (XRD) is a powerful technique for mineral characterization and determining the structural properties of mined materials. X-ray diffractometers provide detailed insights into the crystalline structure of materials. Understanding the mineralogical composition is crucial for quality control and process optimization in mining. XRD aids in identifying impurities, directing beneficiation processes, and enhancing the overall value of extracted ores, making it essential for efficient resource management and high-quality output.

ARL X’TRA Companion X-ray Diffractometer

Advanced benchtop X-ray diffractometer. Thermo Scientific ARL X’TRA Companion is a θ/θ Bragg-Brentano benchtop X-ray diffractometer perfectly suited for routine analysis thanks to a state-of-the-art configuration, using the latest technical features to grant accuracy, precision, safety and ease of use.

ARL X900 high-throughput XRF and XRD integrated system

The Thermo Scientific ARL X900 XRF Spectrometer is a strong and reliable XRF analyzer with XRD capabilities designed for modern mining production and process control. It provides precise and quick elemental analysis results to meet various process control needs. Built for reliability and durability, it can handle tough industrial environments. The ARL X900 spectrometer features a safe 'tube above' design and a large vacuum chamber that ensures stable analytical conditions, reducing the need for unplanned maintenance and ensuring excellent short- and long-term stability for accurate results. 

Geochemical and elemental analysis with handheld XRF

Handheld X-ray fluorescence (XRF) analyzers facilitate and provide rapid, non-destructive elemental analysis of geological samples. These portable devices enable immediate, on-site analysis, supporting quick decision-making and more efficient exploration activities. By delivering accurate elemental composition data, portable XRF technology enhances the speed and precision of geological surveys, making it an indispensable tool for prospecting, exploration, and optimizing mining operations.

Niton XL5 Plus Handheld XRF Analyzer

The Thermo Scientific Niton XL5 Plus Handheld XRF Analyzer is a reliable method to analyze ore samples in open pits and underground mines – achieving the accuracy required to provide defensible information for process oversight, quality assurance, and various other operational decisions (such as grade control). Get real time qualitative and quantitative evaluation of Rare Earth Element (REE) projects, determine penalty and toxic elements, analyze blends and sort raw materials, and flag grade, sub-grade and waste to prevent taking ores to the waste heap.

Niton XL3t GOLDD+ Handheld XRF Analyzer

The Thermo Scientific Niton XL3t GOLDD+ Handheld XRF Analyzer provides fast, accurate analysis of light elements, identifies anomalies near the averages naturally found in the earth's crust, and facilitates advanced exploration and soil analysis for concentrate measurement, ore blending, precious metal identification, and lab analysis prequalification.

Niton XL2 Plus Handheld XRF Analyzer

Thermo Scientific Niton XL2 Plus Handheld XRF Analyzers provide fast geochemical analysis of outcrop and soils and enable you to perform mapping of unexplored areas. With on-board GPS, you’ll chart exact coordinates to avoid displacing key discoveries, save days and weeks during the exploration process by no longer waiting for test results, and save money on external lab tests by deploying pre-screening of samples to minimize additional costs.

Mine-site laboratory XRF analysis

Wavelength dispersive X-ray fluorescence (WDXRF)

WDXRF spectrometers offer high-precision elemental analysis for various mining applications, including determination of elemental composition. These instruments support detailed material characterization and stringent quality control, providing accurate and reliable data essential for decision-making. WDXRF technology enhances operational efficiency by facilitating better resource utilization, improving product quality, and supporting process optimization in mining.

ARL X900 high-throughput XRF and XRD integrated system

The Thermo Scientific ARL X900 XRF Spectrometer is a strong and reliable XRF analyzer with XRD capabilities designed for modern mining production and process control. It provides precise and quick elemental analysis results to meet various process control needs. Built for reliability and durability, it can handle tough industrial environments. The ARL X900 spectrometer features a safe 'tube above' design and a large vacuum chamber that ensures stable analytical conditions, reducing the need for unplanned maintenance and ensuring excellent short- and long-term stability for accurate results. 

ARL PERFORM’X Sequential X-ray Fluorescence Spectrometer

Solve analytical challenges in a wide range of applications with one comprehensive tool for advanced materials characterization. The Thermo Scientific ARL PERFORM'X Sequential X-ray Fluorescence Spectrometer integrates bulk elemental analysis with mapping and small spot analysis to create a solution that evaluates elements from beryllium to americium in nearly any solid or liquid sample.

ARL QUANT’X EDXRF Spectrometer

Get composition data on virtually any sample in minutes. The Thermo Scientific ARL QUANT'X EDXRF Spectrometer provides major, minor, and trace element quantification across the broadest range of samples, including bulk solids, granules, loose or pressed powders, fused beads, thin films, pastes, and liquids. The ARL QUANT'X Air version can be use at remote sites as only electricity is needed to operate it.

Personal dust monitoring by TEOM

Real-time dust monitoring with TEOM technology enhances occupational health and safety in mining

Personal dust monitoring is vital for ensuring the occupational health of workers in the mining sector. Utilizing Time of Emission (TEOM) technology offers real-time monitoring of dust levels. Real-time data helps detect potentially hazardous dust concentrations early, facilitating immediate corrective actions to mitigate health risks. Advanced dust monitoring technology ensures compliance with health and safety regulations while improving workplace conditions and reducing the likelihood of occupational diseases caused by dust inhalation.

PDM3700 Personal Dust Monitor

Engineered for timely, high-quality personal dust exposure information, the Thermo Scientific PDM3700 Personal Dust Monitor protects miners’ health by tracking the shift-average respirable coal dust exposure as it approaches regulatory limits. Providing mine workers and management with the tools for personal coal dust monitoring and reducing their exposure, the PDM3700 real time dust monitor is the first line of defense in preventing long-term health effects.

 

Fugitive dust monitoring

Fugitive dust emission monitoring improves air quality and health in mining operations

Fugitive dust emissions in mining can significantly impact air quality and health in mining operations. Personal dust monitoring devices use light scattering photometer (nephelometer) technology to measure aerosol particle levels in real time, providing accurate and timely data.  Effective dust monitoring reduces health risks, ensures regulatory compliance, and enhances operational efficiency by maintaining optimal air quality standards within mining sites. 

Personal DataRAM pDR-1500 Aerosol Monitor

The Thermo Scientific Personal DataRAM pDR-1500 Aerosol Monitor is capable of compensating for all typical environmental variables. The pDR-1500 monitor is outfitted for relative humidity compensation, true volumetric flow, pressure compensation, and legacy pDR nephelometry technology. The pDR-1500 aerosol monitor also features interchangeable cyclones for superior particle-cut points available for PM10 & PM4 or PM2.5, and PM1, as well as an integrated sample filter that enables post-gravimetric validation of all data. At 41 oz., it's as easy to wear it on the belt as it is to run it in a fixed location.

 

ADR1500 Area Dust Monitor

The Thermo Scientific ADR1500 Area Dust Monitor incorporates a temperature and relative humidity (RH) sensor coupled with an internal heater to mitigate the positive bias with elevated ambient RH. Additionally, the flow control is truly volumetric and is maintained through digital feedback of the onboard barometric pressure sensor, temperature sensor, and calibrated differential pressure across a precision orifice. The principles of true volumetric flow, as incorporated by the ADR1500 monitor, result in an accurate sample volume and precise particle cut-point.

 

Radiation detection

Portable radiation detection

Radiation detection is crucial for ensuring the safety of workers and the environment in mining operations.  Meters and detection devices quickly detect and accurately identify radioactive isotopes. These portable instruments safeguard workers by providing rapid assessments to mitigate health risks and ensure compliance with safety regulations. Effective radiation monitoring is indispensable for protecting human health and preventing environmental contamination in the mining sector.

RIIDEye X/M Series Handheld Radiation Isotope Identifiers

It is critical to know the exact isotope of the radioactive material in order to assess the potential threat and quickly initiate a plan of action. The Thermo Scientific™ RIIDEye Radioisotope Identification Devices (RIIDs) are well suited to support users from homeland security operations to contamination monitoring and remediation, with the industry’s fastest, most accurate and easy to use RIID.

RadEye B20 and B20-ER Multi-Purpose Survey Meters

Quickly identify mixed radioactive surface contamination in facility and field environments with Thermo Scientific RadEye B20 and B20-ER Multi-Purpose Survey Meters. Simple, robust and reliable contamination and dose rate measurement tools for characterizing alpha, beta, gamma and X-ray radiation. RadEye B20 and B20-ER Multi-Purpose handheld Geiger counters provide an on-site solution for industrial workers.

 

RadEye SPRD and SPRD-ER Personal Radiation Detectors

Respond quickly and decisively to real radiation threats with the new standard in detection and interdiction of illicit radiation. Thermo Scientific RadEye SPRD and SPRD-ER Personal Radiation Detectors are handheld radiation monitors that offer a unique combination of detector sensitivity and intelligent alarming to help ensure detection in the most challenging applications. RadEye SPRD and SPRD-ER radiation detectors identify and categorize specific types of radiation or radioactive material and can be configured to support your missions or user skills. Combining significant detector sensitivity for search and find with accurate high dose rate radiation measurement, the RadEye SPRD-ER is a suitable instrument for all users. 

Continuous emissions monitoring systems

Proactive environmental management

Continuous Emissions Monitoring Systems (CEMS) are essential for maintaining environmental compliance within the mining industry. These monitoring systems provide continuous, real-time monitoring of various pollutants, including mercury. This real-time information allows timely interventions to minimize environmental impact and ensure adherence to stringent environmental regulations. Effective emissions monitoring supports sustainable mining practices, which safeguards ecosystems and reduces the carbon footprint of mining operations. 

iQ Series - Particulate and Gas Analyzers

Help ensure ambient air quality for worker safety and regulatory compliance with reliable technology. Thermo Scientific ambient air monitoring equipment measures air quality, low and high levels of criteria pollutants, as well as other gases and toxins. The environment is a continuous source of critical information.

 

Continuous Emissions Monitoring Systems (CEMS)

Comply with US EPA guidelines while meeting your own specific monitoring needs with the customizable Thermo Scientific Continuous Emissions Monitoring Systems. These continuous stack emission monitoring systems are designed to meet US EPA 40CFR Parts 60 and 75 standards while providing unsurpassed sensitivity, accuracy and reliability.

 

Mercury Freedom System

Measure elemental, ionic and total mercury in exhaust stacks from coal-fired boilers and waste incinerators with the Thermo Scientific Mercury Freedom System. Meet or exceed performance specifications outlined in U.S. EPA PS-12A and/or Part 75 provisions for continuous Mercury CEM systems in addition to the latest MATS and MACT rules.